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    常見(jiàn)問(wèn)題

    問(wèn):風(fēng)機(jī)喘振的現(xiàn)象、原因及處理方法?

    • 作者:超級(jí)管理員
    • 發(fā)布時(shí)間:2022-06-24
    • 點(diǎn)擊:3847

    答:風(fēng)機(jī)喘振,顧名思義就象人哮喘一樣,風(fēng)機(jī)出現(xiàn)周期性的出風(fēng)與倒流,相對(duì)來(lái)講,軸流式風(fēng)機(jī)更容易發(fā)生喘振,嚴(yán)重的喘振會(huì)導(dǎo)致風(fēng)機(jī)葉片疲勞損壞。
    風(fēng)機(jī)出現(xiàn)喘振的現(xiàn)象:
    1、風(fēng)機(jī)聲音異常噪聲大、振動(dòng)大、機(jī)殼溫度升高、引送風(fēng)機(jī)喘振使?fàn)t膛負(fù)壓波動(dòng)燃燒不穩(wěn)。
    2、電流減小且頻繁擺動(dòng)、出口風(fēng)壓下降擺動(dòng)。


    原因:
    1、兩風(fēng)機(jī)并列運(yùn)行時(shí)導(dǎo)葉開(kāi)度偏差過(guò)大使開(kāi)度小的風(fēng)機(jī)落入喘振區(qū)運(yùn)行。
    2、煙風(fēng)道積灰堵塞或煙風(fēng)道擋板開(kāi)度不足引起系統(tǒng)阻力過(guò)大。
    3、風(fēng)機(jī)長(zhǎng)期在低負(fù)荷運(yùn)轉(zhuǎn)。
    處理方法:
    一般的處理原則是調(diào)整負(fù)荷、并列運(yùn)行風(fēng)機(jī)負(fù)荷應(yīng)相近,再根據(jù)上面所說(shuō)的可能原因進(jìn)行查找,再作相應(yīng)處理。


    1、現(xiàn)象:電流減小且頻繁擺動(dòng)、出口風(fēng)壓下降擺動(dòng)。風(fēng)機(jī)聲音異常噪聲大、振動(dòng)大、機(jī)殼溫度升高、引送風(fēng)機(jī)喘振動(dòng)使?fàn)t膛負(fù)壓波動(dòng)燃燒不穩(wěn)。

    2、原因:煙風(fēng)道積灰堵塞或煙風(fēng)道擋板開(kāi)度不足引起系統(tǒng)阻力過(guò)大。;兩風(fēng)機(jī)并列運(yùn)行時(shí)導(dǎo)葉開(kāi)度偏差過(guò)大使開(kāi)度小的風(fēng)機(jī)落入喘振區(qū)運(yùn)行(我們常碰到的情況是風(fēng)機(jī)導(dǎo)葉執(zhí)行機(jī)構(gòu)連桿在升降負(fù)荷時(shí)脫出,使兩風(fēng)機(jī)導(dǎo)葉調(diào)節(jié)不同步引起大的偏差);風(fēng)機(jī)長(zhǎng)期在低出力下運(yùn)轉(zhuǎn)。

    3、處理方法:調(diào)整負(fù)荷、關(guān)小高出力風(fēng)機(jī)的導(dǎo)葉開(kāi)度使風(fēng)機(jī)出力相近,減小負(fù)荷量的變化率,加強(qiáng)進(jìn)風(fēng)段和出風(fēng)段的風(fēng)壓探測(cè)和信息反饋控制,再根據(jù)上面所說(shuō)的可能原因進(jìn)行查找再作相應(yīng)處理。

    風(fēng)機(jī)喘振的現(xiàn)象、原因及處理方法?

    預(yù)防措施:

    1、使泵或風(fēng)機(jī)的流量恒大于QK。如果系統(tǒng)中所需要的流量小于QK時(shí),可裝設(shè)再循環(huán)管或自動(dòng)排出閥門(mén),使風(fēng)機(jī)的排出流量恒大于QK. ;

    2、如果管路性能曲線(xiàn)不經(jīng)過(guò)坐標(biāo)原點(diǎn)時(shí),改變風(fēng)機(jī)的轉(zhuǎn)速,也可能得到穩(wěn)定的運(yùn)行工況。

    3、對(duì)軸流式風(fēng)機(jī)采用可調(diào)葉片調(diào)節(jié)。當(dāng)系統(tǒng)需要的流量減小時(shí),則減小其安裝角,性能曲線(xiàn)下移,臨界點(diǎn)向左下方移動(dòng),輸出流量也相應(yīng)減小。

    4、*根本的措施是盡量避免采用具有駝峰形性能曲線(xiàn)的風(fēng)機(jī),而采用性能曲線(xiàn)平直向下傾斜的風(fēng)機(jī)。

      風(fēng)機(jī)喘振的判斷方法

      1. 聽(tīng)

      通風(fēng)機(jī)在穩(wěn)定運(yùn)轉(zhuǎn)的正常工況下,其噪聲較低,而且是連續(xù)性的。當(dāng)接近喘振工況時(shí),由于整個(gè)系統(tǒng)產(chǎn)生氣流周期性振蕩,因而在出氣管道中氣流發(fā)出的噪聲也時(shí)高時(shí)低,并產(chǎn)生周期性的變化。進(jìn)入喘振工況時(shí),噪聲立即大大增加,甚至有爆音出現(xiàn)。

      2. 看

      觀測(cè)通風(fēng)機(jī)出口的壓力和流量。通風(fēng)機(jī)在穩(wěn)定工況下運(yùn)行時(shí),其出口壓力和進(jìn)口流量的變化不大,也有規(guī)律,且所測(cè)的數(shù)據(jù)在平均值附近擺動(dòng),變動(dòng)的幅度很小;當(dāng)接近進(jìn)入喘振工況時(shí),二者變化都很大 。

      觀測(cè)機(jī)體和軸承的振動(dòng)情況。當(dāng)接近進(jìn)入喘振工況時(shí),風(fēng)機(jī)軸承座將發(fā)生強(qiáng)烈的振動(dòng),出口管道也會(huì)出現(xiàn)強(qiáng)烈的振動(dòng) 。

      2、防止喘振的方法

      1. 風(fēng)機(jī)選型時(shí),其性能要在高效區(qū)內(nèi)。

      不要人為地隨意增加選型系數(shù),而使風(fēng)機(jī)在實(shí)際運(yùn)行中的實(shí)際流量遠(yuǎn)遠(yuǎn)高于設(shè)計(jì)流量,若采用大量節(jié)流,就很容易把風(fēng)機(jī)調(diào)節(jié)到喘振區(qū)域工作。

      為此,在風(fēng)機(jī)設(shè)計(jì)和選型中,要避免工況范圍接近進(jìn)入喘振區(qū)。例如 , 在循環(huán)流化床風(fēng)機(jī)的選型中,一般設(shè)計(jì)院給出兩個(gè)參數(shù)點(diǎn)TB、BMCR。TB是鍋爐大負(fù)荷點(diǎn),BMCR點(diǎn)為設(shè)計(jì)運(yùn)行點(diǎn),TB點(diǎn)的性能取BMCR點(diǎn)的15%~30%。在選型中二者必須都要考慮,使風(fēng)機(jī)既能在BMCR點(diǎn)進(jìn)入穩(wěn)定工況區(qū)運(yùn)行,又可達(dá)到TB點(diǎn)。

      掌握了這些,就可以使BMCR點(diǎn)在高效區(qū)運(yùn)行,要把TB點(diǎn)定位到低效區(qū)內(nèi),因?yàn)轱L(fēng)機(jī)一般情況下不在此點(diǎn)運(yùn)行。所以,掌握和了解喘振的特性尤為重要。

      2. 風(fēng)機(jī)在系統(tǒng)運(yùn)行中一旦發(fā)生喘振,還可以通過(guò)改變風(fēng)機(jī)轉(zhuǎn)速的方法來(lái)調(diào)整工況范圍。

      離心通風(fēng)機(jī)可以改變?nèi)~輪直徑,軸流通風(fēng)機(jī)可以改變動(dòng)葉安裝角,這些方法都可以使通風(fēng)機(jī)的性能曲線(xiàn)向小流量區(qū)域移動(dòng) , 這時(shí)喘振臨界線(xiàn)也就相應(yīng)地向小流量區(qū)域移動(dòng),這同樣也可以擴(kuò)大通風(fēng)機(jī)的穩(wěn)定工況范圍 。

      3. 由于某些工作場(chǎng)合均不具備上述調(diào)節(jié)條件,也不能停車(chē)而影響生產(chǎn),所以還有一種簡(jiǎn)單快捷的調(diào)節(jié)方法也可消除喘振,這就是加設(shè)放氣閥。

      以使Q=Q放 +Q喘振 >Qmin,就馬上可以消除喘振。但必須得指出放入大氣的氣體應(yīng)是無(wú)害氣體,若是有害氣體就必須得由小管道引入通風(fēng)機(jī)進(jìn)口管道中。這種方法的缺點(diǎn)是,會(huì)將經(jīng)過(guò)葉輪獲得的動(dòng)量白白放掉一部分,從而使風(fēng)機(jī)整體效率下降。但因其方法簡(jiǎn)單且*,在通風(fēng)機(jī)調(diào)節(jié)中被廣泛地應(yīng)用 。

      4. 兩閥操作法。

      在通風(fēng)機(jī)的排氣管道上設(shè)兩個(gè)閥,把兩個(gè)閥之間的容積固定為某一值,兩個(gè)閥之間的容積相當(dāng)于一個(gè)儲(chǔ)氣罐,*閥直接裝在離風(fēng)機(jī)出口較近的位置上,相當(dāng)于一個(gè)節(jié)流閥,稍微節(jié)流就可以防喘振;而第二個(gè)閥僅作為一個(gè)阻力。實(shí)踐證明,這種裝置不僅可以達(dá)到系統(tǒng)的穩(wěn)定運(yùn)行,對(duì)減小噪聲也很有利。

      5. 防喘振環(huán)。

      目前在地鐵或隧道用風(fēng)機(jī)設(shè)備中,在主風(fēng)筒加設(shè)防振環(huán)已成為普遍趨勢(shì)。這種導(dǎo)流片可在氣流出現(xiàn)旋轉(zhuǎn)脫離時(shí),不是經(jīng)過(guò)葉道產(chǎn)生非穩(wěn)定氣流團(tuán),而是沿著導(dǎo)流片逆向流回葉片。缺點(diǎn)是在此情況下部分氣流做了無(wú)用功,但它可以使風(fēng)機(jī)的穩(wěn)定工況范圍擴(kuò)大,喘振區(qū)域縮??!


      喘振是指風(fēng)機(jī)出現(xiàn)周期性的出風(fēng)與倒流,相對(duì)來(lái)講,軸流風(fēng)機(jī)更容易發(fā)生喘振,嚴(yán)重的喘振會(huì)導(dǎo)致風(fēng)機(jī)葉片疲勞損壞。

          風(fēng)機(jī)出現(xiàn)喘振的現(xiàn)象:

      (1)風(fēng)機(jī)聲音異常,噪聲大、振動(dòng)大、機(jī)殼溫度升高,引、送風(fēng)機(jī)喘振使?fàn)t膛負(fù)壓波動(dòng)燃燒不穩(wěn)。

      (2)電流減小且頻繁擺動(dòng)、出口風(fēng)壓下降擺動(dòng)。

      常見(jiàn)的原因:

      (1)兩風(fēng)機(jī)并列運(yùn)行時(shí)導(dǎo)葉開(kāi)度偏差過(guò)大使開(kāi)度小的風(fēng)機(jī)落人喘振區(qū)運(yùn)行。

      (2)煙風(fēng)道積灰堵塞或煙風(fēng)道擋板開(kāi)度不足引起系統(tǒng)阻力過(guò)大。

      (3)風(fēng)機(jī)長(zhǎng)期在低負(fù)荷運(yùn)轉(zhuǎn)。處理原則:一般是調(diào)整負(fù)荷、并列運(yùn)行風(fēng)機(jī)負(fù)荷應(yīng)相近,再根據(jù)上面所說(shuō)的可能原因進(jìn)行查找,再做相應(yīng)處理。


      A: Fan surge, just as the name suggests, is like human asthma. The fan has periodic air outlet and backflow. Relatively speaking, axial flow fans are more prone to surge. Serious surge will lead to fatigue damage of fan blades.

      Surge of fan:

      1. Abnormal fan sound, high noise and vibration, increased casing temperature and surge of induced draft fan make furnace negative pressure fluctuate and combustion unstable.

      2. The current decreases and swings frequently, and the outlet wind pressure drops and swings.

      reason:

      1. When the two fans operate in parallel, the guide vane opening deviation is too large, which means that the fan with small opening falls into the surge zone for operation.

      2. The system resistance is too large due to dust accumulation in the flue and air duct or insufficient opening of the flue and air duct baffle.

      3. The fan operates at low load for a long time.

      Treatment method:

      The general treatment principle is to adjust the load, and the load of parallel running fans should be similar, and then find out the possible causes according to the above, and then deal with them accordingly.

      1. Phenomenon: the current decreases and swings frequently, and the outlet wind pressure drops and swings. Abnormal fan sound, high noise and vibration, increased casing temperature and surge vibration of induced draft fan make furnace negative pressure fluctuate and combustion unstable.

      2. Cause: the system resistance is too large due to dust accumulation in the flue and air duct or insufficient opening of the flue and air duct baffle.; When the two fans are running in parallel, the guide vane opening deviation is too large, which means that the fan with small opening falls into the surge zone for operation (we often encounter the situation that the connecting rod of the fan guide vane actuator disengages when lifting and lowering the load, which causes large deviation due to the asynchronous adjustment of the two fan guide vanes); The fan operates under low output for a long time.

      3. Treatment method: adjust the load, turn down the guide vane opening of the high output fan to make the fan output similar, reduce the change rate of the load, strengthen the wind pressure detection and information feedback control of the air inlet section and the air outlet section, and then find out the possible causes mentioned above before making corresponding treatment.

      Phenomenon, cause and treatment of fan surge?

      Precautions:

      1. Make the flow of pump or fan constant greater than QK. If the required flow in the system is less than QK, a recirculation pipe or an automatic discharge valve can be installed to make the discharge flow of the fan constant greater than qk;

      2. If the pipeline performance curve does not pass through the coordinate origin, changing the fan speed may also obtain a stable operating condition.

      3. The axial flow fan is adjusted by adjustable blades. When the flow required by the system decreases, the installation angle will be reduced, the performance curve will move down, the critical point will move to the left and down, and the output flow will decrease accordingly.

      4. The most fundamental measure is to try to avoid using the fan with hump shaped performance curve, and use the fan with straight and downward inclined performance curve.

      Judgment method of fan surge

      1. listen

      Under the normal working condition of stable operation, the noise of the ventilator is low and continuous. When approaching the surge condition, because the whole system produces periodic oscillation of the air flow, the noise emitted by the air flow in the outlet pipe is also high and low, and has periodic changes. When entering the surge condition, the noise immediately increases greatly, and even there is a popping sound.

      2. look

      Observe the pressure and flow at the fan outlet. When the fan operates under stable working conditions, its outlet pressure and inlet flow change little and regularly, and the measured data swing around the average value, with a small range of change; When approaching the surge condition, both of them change greatly.

      Observe the vibration of engine block and bearing. When approaching the surge condition, the fan bearing pedestal will have strong vibration, and the outlet pipe will also have strong vibration.

      2. Methods to prevent surge

      1. when selecting the fan, its performance shall be within the high efficiency zone.

      Do not artificially increase the type selection coefficient, so that the actual flow of the fan in actual operation is much higher than the design flow. If a large amount of throttling is adopted, it is easy to adjust the fan to the surge area.

      Therefore, in the fan design and type selection, it is necessary to avoid the operating range approaching the surge area. For example, in the selection of circulating fluidized bed fan, the general design institute gives two parameter points TB and BMCR. TB is the boiler high load point, BMCR point is the design operation point, and the performance of TB point is 15% ~ 30% of BMCR point. Both of them must be considered in model selection, so that the fan can not only enter the stable working condition area at BMCR point, but also reach TB point.

      After mastering these, we can make the BMCR point operate in the high-efficiency area. We should locate the TB point in the low-efficiency area, because the fan generally does not operate at this point. Therefore, it is particularly important to master and understand the characteristics of surge.

      2. in case of surge of the fan during system operation, the working condition range can be adjusted by changing the fan speed.

      The centrifugal fan can change the impeller diameter, and the axial fan can change the installation angle of the moving blade. These methods can make the performance curve of the fan move to the small flow area. At this time, the critical boundary of surge will move to the small flow area accordingly, which can also expand the range of stable working conditions of the fan.

      3. since some workplaces do not have the above adjustment conditions, and the production can not be affected by shutdown, there is another simple and fast adjustment method to eliminate surge, which is to add a vent valve.

      So that q=q release +q surge >qmin, surge can be eliminated immediately. However, it must be pointed out that the gas put into the atmosphere should be harmless. If it is harmful, it must be introduced into the fan inlet pipe through a small pipe. The disadvantage of this method is that a part of the momentum obtained through the impeller will be released for nothing, thus reducing the overall efficiency of the fan. However, because of its simple and convenient method, it is widely used in fan regulation.

      4. two valve operation method.

      Two valves are set on the exhaust pipe of the fan, and the volume between the two valves is fixed to a certain value. The volume between the two valves is equivalent to an air tank. The * valve is directly installed near the fan outlet, which is equivalent to a throttle valve. A little throttling can prevent surge; The second valve acts only as a resistance. Practice has proved that this device can not only achieve the stable operation of the system, but also be very beneficial to reducing noise.

      5. anti surge ring.

      At present, it has become a general trend to add anti vibration ring to the main air duct in the fan equipment for subway or tunnel. This kind of guide vane can flow back to the blade in reverse direction along the guide vane instead of generating unstable airflow mass through the blade passage when the airflow is rotated and separated. The disadvantage is that in this case, part of the air flow has done useless work, but it can expand the stable working condition range of the fan and narrow the surge area!

      Surge refers to periodic air outlet and backflow of the fan. Relatively speaking, axial flow fans are more prone to surge, and serious surge will lead to fatigue damage of fan blades.

      Surge of fan:

      (1) The fan has abnormal sound, high noise and vibration, the casing temperature rises, and the surge of induced draft fan and forced draft fan makes the furnace negative pressure fluctuate and combustion unstable.

      (2) The current decreases and swings frequently, and the outlet wind pressure drops and swings.

      Common causes:

      (1) When the two fans operate in parallel, the guide vane opening deviation is too large, which means that the fan with small opening falls into the surge zone for operation.

      (2) The system resistance is too large due to dust accumulation in the flue and air duct or insufficient opening of the flue and air duct baffle.

      (3) The fan operates at low load for a long time. Treatment principle: generally, the load of the fans for load adjustment and parallel operation shall be similar, and then the possible causes mentioned above shall be found out, and then the corresponding treatment shall be carried out.

     



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